Digital Solution for Loss Reduction
Reduce peel loss and improve yield through data-driven insights
Client
Global Frozen Fries Manufacturer
Services
Industry 4.0
Client: Global Frozen Fries Manufacturer
Project: Scalable Digital Solution for Loss Reduction
Objective: Reduce peel loss and improve yield through data-driven insights
Challenge:
A leading global manufacturer in the frozen fries industry sought to enhance efficiency and minimize waste, with a specific focus on peel loss—a critical factor in yield improvement. The client required a rapid, impactful solution that could deliver measurable results without disrupting daily operations. Additionally, they needed a framework that could be scaled across facilities for long-term impact.
Solution:
Led by Roeland Kuipers as CTO at Schuberg Philis, the project was structured around three key streams to ensure a holistic, scalable approach:
Business Value: The first stream focused on identifying and quantifying the operational and financial impact of reducing peel loss. By defining clear, outcome-based objectives, the project ensured alignment with the client’s overarching business goals.
Tech and Data: The second stream involved developing a digital platform designed to capture and analyze real-time production data. This platform provided actionable insights into peel efficiency, enabling operators to monitor performance and make informed adjustments. Built with scalability in mind, this platform could easily be implemented across additional production lines.
People, Process, and Organization: Recognizing that technology alone isn’t sufficient, the third stream focused on change management, engaging operators and key stakeholders to drive adoption. Through targeted training, process alignment, and organizational support, this stream ensured that the client’s teams were prepared to use the new tools effectively.
Impact:
The integrated approach led to a significant reduction in peel loss and an improvement in production yield. With a full return on investment achieved within the first year, the project demonstrated immediate value and provided a replicable model for future enhancements.
Results:
Implementation completed in 16 weeks
Significant reduction in peel loss, enhancing overall yield
ROI achieved within 1 year
Scalable platform and processes for replication across multiple facilities
By structuring the project around business value, technology, and organizational alignment, Roeland and the Schuberg Philis team delivered a well-rounded, sustainable solution that addressed the client’s operational needs while fostering long-term process improvements.
